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Hot Water Recirculating Pumps Explained (+ How They Work With Tankless)

How hot water recirculating pumps work, dedicated-line vs. crossover systems, timer and on-demand controls, the water they save, what they cost to run, and using one with a tankless heater.

Marko Visic, founder of HVACBaseMarko Visic, BSc PhysicsLinkedInUpdated October 8, 20266 min read

Waiting for hot water at a far bathroom wastes both time and water: everything sitting in the pipe has cooled and goes down the drain first. A recirculating pump keeps hot water close to the taps, or brings it there on request, so it arrives in seconds.

A recirculating pump moves water from the far end of the hot water line back to the heater, so the line stays warm. The pump itself uses little electricity; the real cost is heat lost from pipes kept hot, which timer and on-demand controls cut sharply.

How recirculating pumps work

There are two common setups:

  • Dedicated return line: a third pipe runs from the farthest fixture back to the water heater, and the pump circulates hot water through the loop. It's the cleanest design, and the easiest in new construction.
  • Crossover valve: a valve under the farthest sink connects the hot and cold lines, and the pump pushes cooled water from the hot line back through the cold line. No new pipe is needed, but the cold tap at that sink can run lukewarm for a moment.

The two layouts deliver hot water to the tap about equally fast once the loop is primed. The real differences are the plumbing work and what happens at the cold tap, summarized below.

SetupNew pipe neededCold tap side effectTypical fit
Dedicated return lineYes, a third pipe back to the heaterNone, the cold line stays coldNew construction or open walls
Crossover valveNo, it reuses the cold lineBrief lukewarm cold water at that sinkRetrofit where adding a pipe is hard

Water saved and energy used are set by the control you choose, not by the layout. Either setup wastes the same water when you run a tap, and either one loses more heat on continuous running than on a timer or on-demand button.

Controls make the difference

  • Continuous: keeps the loop hot around the clock, the most convenient and the most heat lost.
  • Timer: runs during set hours, such as mornings and evenings.
  • Temperature-controlled: switches off once the loop reaches a set temperature.
  • On-demand: a button, motion sensor or app starts the pump just before you need hot water, then stops. This wastes the least energy.

How much water it saves

The water you waste is roughly what's in the pipe between heater and tap. As an example, waiting 30 seconds at a 2.0 gallon-per-minute WaterSense showerhead sends 1 gallon down the drain. Four waits like that a day add up to about 1,460 gallons a year.

The farther the fixture, the longer the slug of cooled water ahead of it, so the wait and the waste grow with pipe distance. Take a near fixture where hot water arrives in an example 15 seconds against a far second-floor bath that takes an example 45 seconds, both at 2.0 gallons per minute. The near draw wastes 15 ÷ 60 × 2.0 = 0.5 gallon, while the far draw wastes 45 ÷ 60 × 2.0 = 1.5 gallons, three times as much.

Three long waits a day at that far bath come to 3 × 1.5 = 4.5 gallons a day. Over a year that is 4.5 × 365 = about 1,640 gallons from one far fixture alone. A recirculating pump cuts the wait at every fixture on the loop, so the saving scales with how far your taps sit from the heater.

What it costs to run

A small circulating pump drawing 25 watts, running around the clock, uses 0.6 kWh a day or 219 kWh a year: about $39 a year at 18 cents per kWh. On a timer for four hours a day, the same pump costs under $7 a year.

The larger cost is heat. A continuously circulating loop keeps the whole line hot, and pipes shed that heat all day, which the water heater has to replace. Insulating the hot water pipes and using a timer or on-demand control keep that loss small.

Recirculation with a tankless water heater

A tankless heater senses flow and only ignites once that flow passes its minimum activation rate. Below that threshold it stays off, which avoids short, inefficient bursts of the burner. A recirculating loop therefore has to move water fast enough to cross that threshold, so the pump and the loop's pipe sizing have to match the heater.

That minimum-flow behavior is why continuous recirculation fights an on-demand burner. Holding flow above the threshold around the clock would make the burner cycle on repeatedly to reheat the loop, the opposite of the heat-only-when-a-tap-opens design. On-demand control starts the pump briefly to prime the line, lets the burner fire once to fill the loop with hot water, then stops so the heater returns to idle.

Some tankless models ship with a built-in pump and recirculation modes; others need a compatible external pump and control. Follow the heater manufacturer's recirculation instructions, which can affect the warranty.

Frequently asked questions

Do hot water recirculating pumps save money?

They save water, and on-demand or timer-controlled pumps keep the energy cost low. A pump running continuously on an uninsulated loop can cost more in lost heat than it saves in water.

How much electricity does a recirculating pump use?

A small 25-watt pump running nonstop uses about 219 kWh a year, about $39 at 18 cents per kWh. On a timer it's a few dollars a year.

Can you use a recirculating pump with a tankless water heater?

Yes, if the heater supports it. Use a model with built-in recirculation or a compatible pump and control, preferably on-demand.

Is a dedicated return line better than a crossover valve?

It performs better and keeps the cold line cold, but it needs a new pipe. A crossover valve is the practical retrofit when adding a pipe isn't possible.

How much does a recirculating pump cost to install?

The install cost depends mostly on the plumbing. A dedicated return line is the larger job, because a plumber runs a third pipe from the farthest fixture back to the heater, while a crossover valve retrofit skips the new pipe and goes under one sink. Both also include the pump itself and, for a tankless setup, a compatible control.

Will a crossover valve make my cold water warm?

Briefly, yes. The pump pushes cooled water from the hot line into the cold line, so the cold tap at that fixture can run lukewarm for a few seconds until fresh cold water arrives. A thermostatic crossover valve limits this by closing once the loop water warms, and running the cold tap for a moment clears it.

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